Conductive Slurry Production Line

Conductive Slurry Production Line Solutions
Overview

Automatic feeding system is adopted, and large storage tanks are used to realize centralized feeding, reduce feeding frequency and manual operation, and improve production efficiency.

According to the sensor system equipped with the production line, the viscosity of the slurry can be detected in real time, and various production parameters can be adjusted in time.

The slurry ground by this solution has high dispersion and fluidity, low viscosity, and high product consistency .

Optimizing the production process can reduce batch differences and product defective rates in the production process of conductive slurry.

Conductive Slurry Production Line Solutions
Characteristic
Nanoscale dispersion is achieved through high shear force, solving the problems of easy agglomeration and poor dispersion of conductive fillers.
Unique agitator blade structure minimizes shear impact on slurry uniformity.
Multi-layer filtration technology (coarse filtration + fine filtration) solves the problem of micron-level impurity contamination in conductive pastes.
Optimizing the production process can reduce batch differences and product defective rates in the production process of conductive slurry

I. Conductive Slurry Production Line Solutions


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1. One Line Covering Both SWCNT and MWCNT Conductive Additives

Carbon nanotube conductive additives — single-wall (SWCNT) and multi-wall (MWCNT) — are replacing carbon black in lithium-ion battery electrodes because a small addition builds a continuous conductive network at much lower loading, freeing up space for active material and improving fast-charge performance.

SWCNT is typically used at 0.05-0.3wt% for its high aspect ratio and superior long-range conductivity, while MWCNT is used at slightly higher loading for cost-sensitive cathode and anode formulations. Both require thorough dispersion to avoid agglomeration, which is where the production line design becomes critical.


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2. Full-Process Equipment, From Feeding to Finished Slurry

Boyee supplies complete conductive slurry production lines from raw material feeding through to finished, coating-ready slurry: automated powder/slurry feeding and metering with precise ratio control against solvent and binder; high-speed pre-dispersion mixing to break down initial CNT bundles; nano bead mill fine dispersion using Boyee's ceramic bead mills (BYZr Ceramic Turbo Bead Mill, NMM series) to separate CNT bundles without excessive tube breakage; online viscosity and particle size monitoring for closed-loop batch consistency; and vacuum degassing and filtration before packaging or direct piping to the coating line.

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3. Validated From Pilot Scale to Mass Production

Line throughput scales from lab/pilot (liter-scale) to full production, with the same core dispersion technology carried across scales so process parameters validated in pilot runs transfer directly to mass production.

For producers standardizing on single-wall CNT specifically, see Boyee's SWCNT Slurry Preparation Line , which applies a shear profile tuned to SWCNT's longer, more fragile tube structure and can integrate directly with our FCCVD growth system for producers synthesizing SWCNT on-site.


Main craft
Unpacking and feeding system
1
Pneumatic conveying system
2
Metering and batching system
3
Emulsification dispersion system
4
Coarse grinding/Fine grinding system
5
Homogenizing system
6
Filtration system
7
Demagnetization system
8
Finished product packaging system
9
Flow Chart for Conductive Paste
Flow Chart for Conductive Paste
High-Shear Deagglomeration Principle

The high-speed rotating rotor structure in the bead mill applies intense shear forces to break interparticle bonds between conductive filler particles.

Nanoscale Dispersion Performance

High shear forces effectively disperse agglomerated particles, achieving nanoscale distribution of conductive fillers and resolving agglomeration /dispersibility issues.

Specialized Blade Design Ensures Uniform Dispersion

Equipped with uniquely designed multi - layer stirring blades, the mixer operates with coordinated rotational directions at each level to promote circulatory flow. This prevents localized shear anomalies and maintains slurry homogeneity.

Multi-Stage Filtration (Coarse + Fine Filtration)

Completely eliminates micron-scale impurities in conductive slurries.

Dual-Action Stabilization: Dispersants + Stabilizers

Dispersants reduce surface energy solidification of fillers, while stabilizers form protective films on particle surfaces to enhance repulsive forces and improve slurry stability.

Dynamic Mixing & Viscosity Control Prevent Sedimentation

Continuous low-speed stirring or recirculation pumping maintains slurry fluidity, while viscosity adjustment enhances particle suspension—dynamically preventing sedimentation and stratification.

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